Lockout Tagout (LOTO)


Lockout Tagout Plans - Advancing Your EHS Program

Lockout Tagout (LOTO) is a safety procedure used to ensure that machines and equipment are properly shut off and cannot be restarted during maintenance or servicing until all hazardous energy sources are isolated and controlled. According to OSHA’s Control of Hazardous Energy standard (29 CFR 1910.147), employers must develop and enforce energy control procedures to protect workers from unexpected start-up or energy release. LOTO involves the use of locks and tags to secure energy-isolating devices, combined with clear procedures and authorized personnel.

 

An effective LOTO program includes employee training, periodic inspections, and strict compliance to prevent injuries such as electrocution, burns, or crushing incidents. It is a critical component in maintaining workplace safety and operational integrity.

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Lockout Tagout Software - Bring It All Together

Using Lockout Tagout (LOTO) Software is vital for protecting workers from hazardous energy during equipment servicing. It helps to digitize Lockout Tagout (LOTO) procedures to prevent accidental energization and serious injury. By identifying energy sources and integrating procedures into safety management systems, organizations enhance EHS programs. This digital approach ensures clear steps are followed, improving compliance, safety, and overall efficiency during maintenance tasks.

 

TRACI® (Task Risk Assessment, Control & Implementation), an OSHEPRO product, helps businesses to digitizes LOTO procedures by centralizing workflows, automating compliance tasks, and integrating with safety systems—giving you better control and visibility over your EHS performance.

Educate & Emphasis – LOTO Training

Training on Lockout Tagout (LOTO) procedures is a critical part of any EHS Management System. It ensures employees understand how to control hazardous energy sources during servicing and maintenance tasks, reducing the risk of serious injuries. Consistent and clear employee training builds a strong safety culture where roles and responsibilities are well understood.

 

Integrating OSHEPRO’s Learning Management Software (LMS) through SELT® (Safety & Environmental Learning & Training), organizations can streamline LOTO training, automate course delivery, and track employee progress. The system allows easy updates and regular refresher assignments, ensuring compliance is maintained. Periodic review and revision of the LOTO program keep procedures aligned with operational changes and regulatory updates. This comprehensive approach strengthens your EHS Management System and reinforces a safer, more prepared workforce.

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Control of Hazardous Energy (Lockout/Tagout) and Best Management Practices

OSHA’s Lockout/Tagout (LOTO) procedures protect workers from hazardous energy during machine servicing or maintenance. The process involves shutting down equipment, isolating energy sources, and applying locks or tags to prevent accidental startup. Only authorized personnel can perform LOTO, and energy isolation must be verified before work begins.

Lock It In: Building an OSHA-Compliant LOTO Program That Works

Learn how to create a compliant, effective Lockout/Tagout (LOTO) program that protects workers from hazardous energy and meets OSHA 1910.147 standards through clear steps, tools, and best practices.